Manufacturing Custom Plastic Parts in Hyderabad
Hexgon operates an agile rapid prototyping workshop in Meerpet, Hyderabad. We do not run a massive corporate factory, meaning we adapt quickly to engineering revisions. We produce custom plastic parts with zero minimum order sizes. Send us your CAD models, technical drawings, or physical samples. We handle internal CAD design, full reverse engineering from worn or broken parts, 3D printing, and precision plastic machining. Get direct technical feedback from engineers who actually run the machines.
Selecting Materials for Custom Plastic Parts
ABS (Acrylonitrile Butadiene Styrene)
What it is: A rigid, impact-resistant engineering thermoplastic widely used for structural components and heavy-use enclosures.
Why choose it: It provides high impact resistance, good dimensional stability, and can be easily sanded, glued, or painted post-production.
How/Where we use it: We use it to manufacture electronic housings, rugged protective cases, automotive interior mock-ups, and hand-held consumer device enclosures.
Technical Specs: Processed via FDM 3D printing and CNC machining. Tensile strength averages 40 MPa. Heat deflection temperature limit is 85°C.
PLA (Polylactic Acid)
What it is: A corn-starch-derived biodegradable polymer that serves as the baseline material for fast structural visualization.
Why choose it: It delivers high geometric accuracy, crisp surface detailing, minimal warping risks, and low production costs.
How/Where we use it: We deploy it for rapid fit-check prototyping, early-stage form design validation, architectural miniatures, and non-functional engineering models.
Technical Specs: Optimized strictly for FDM 3D printing. Tensile strength sits at 50 MPa. Low impact strength. Heat deflection threshold is 55°C.
PETG (Polyethylene Terephthalate Glycol)
What it is: A glycol-modified technical plastic that balances the easy processing behavior of PLA with the structural durability of ABS.
Why choose it: It exhibits low moisture absorption, high chemical resistance, and high structural ductility without cracking under loads.
Technical Specs: Processed via FDM 3D printing. Tensile strength averages 45 MPa. High impact strength. Max continuous service temperature limit is 70°C.
Delrin (Acetal / POM)
What it is: A high-density engineering crystalline thermoplastic engineered specifically for low-friction, high-load mechanical applications.
Why choose it: It features high stiffness, an extremely low coefficient of friction, high fatigue life, and excellent dimensional stability under continuous loads.
How/Where we use it: We machine it into precision mechanical gears, industrial bushings, slide bearings, wear strips, and non-conductive electrical insulation plates.
Technical Specs: Processed exclusively via high-precision CNC plastic machining. Tensile strength reaches 70 MPa. Holds tight engineering tolerances down to +/- 0.05mm on all custom plastic parts according to cad designs.
Nylon (Poly-amide)
What it is: A structural technical polymer engineered to survive harsh industrial environments, continuous mechanical friction, and heat exposure.
Why choose it: It offers high abrasion resistance, excellent vibration dampening properties, and high structural strength under load.
How/Where we use it: We utilize this polymer to manufacture heavy-duty industrial rollers, custom structural sliders, snap-fit hinges, high-wear fasteners, and specialized custom plastic parts for aerospace mock-ups.
Technical Specs: Fabricated using precision machining and industrial 3D printing. Tensile strength ranges from 60 to 80 MPa. Deflects heat up to 100°C.
Technical Workshop Workflows for Custom Plastic Parts
Part Cloning & Reverse Engineering
You do not need existing digital blueprints to work with Hexgon. Bring a physical component to our Hyderabad workshop. We extract dimensions directly from worn, obsolete, or broken parts. Our team generates clean CAD files from scratch. We correct original design flaws before manufacturing your new custom plastic parts.
Flexible Raw Material Procurement
We keep standard grades of technical plastics in stock for short lead times. We also accept user-supplied stock material if your project requires certified batches. You only pay for what your design consumes when manufacturing custom plastic parts. No corporate supply chain delays, no minimum material purchasing requirements.
Frequently Asked Questions: Custom Plastic Parts
Yes. Our workshop provides full reverse engineering services. We manually measure or digitize your physical sample at our Hyderabad facility. Then, we create an accurate 3D CAD model, optimize the tolerances, and manufacture the replacement item using 3D printing or mechanical machining.
We use additive manufacturing for complex geometries and rapid prototypes. For high-accuracy components requiring flat faces and tight tolerances, we use precision machining to deliver custom plastic parts. We match the manufacturing process to your functional requirements.
No. Hexgon operates as a rapid prototyping shop specialized in small batches of custom plastic parts. We build single units, physical prototypes, or small pre-production runs. We scale our workshop processes to support engineering teams without factory overhead costs.